Objective

The participant will learn the FMEA Model applied to productive or administrative processes, will understand the different elements of a correct failure Modes Analysis and will be able to create effective control strategies that reduce risks.

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Participant’s Profile

Professionals involved in the design of production lines, product engineering, processes, manufacturing, industrial, quality and production interested in the prevention / reduction of risks in their processes.

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Introduction

• Purpose and description

• Objective and limits

• Integration of FMEA in the company

• Project planning

• PFMEA methodology

Execution of the Process FMEA (PFMEA)

• 1st STEP: Planning and Preparation

+ Project Identification and Boundaries

+ Project plan

+ Process FMEA Header

• 2nd STEP: Structure Analysis

+ Process Flow Diagram

+ Structure Tree

• 3rd STEP: Functional Analysis

+ Function

+ Requirement(s) (characteristics)

+ Visualization of functional relationships

• 4th STEP: Failure Analysis

+ Failure

+ The Failure Chain

+ Failure Effects

+ Failure Mode

+ Failure Cause

+ Failure Analysis

+ Relationship DFMEA – PFMEA

• 5th STEP: Risk Analysis

+ Current Prevention / Detection Controls

+ Evaluations

+ Severity

+ Occurrence

+ Detection

+ Action Priority (AP)

• 6th STEP: Optimization

+ Purpose

+ Assignment of Responsibilities

+ Status of Actions

+ Assessment of action Effectiveness

+ Continual Improvement

• 7th STEP: Results Documentation

+ Purpose

+ PFMEA Report

Sample FMEA Form Sheets

• Standard PFMEA Form

• Alternative Forms D / E / F / G

Practice – Conducting a PFMEA