Objective
At the end of the course the participant will be able to interpret, homologate and standardize the bases and criteria that support to the Lean Manufacturing concepts. The participant will be familiar with some support methodologies like Cellular Manufacturing, Kanban and One Piece Flow in order to minimize WIP and increase the profitability of the organization.
Participant’s profile
• Basic knowledge of the process of product
Introduction
• Lean thinking intro
Lean Manufacturing Overview
• Lean history
• Terms and definitions
• Operating model
+ Customer centricity
+ Continuous flow
+ Thinking systems
+ Simplicity
• Value Stream Mapping
• Kaizen events
Factory Visual & 5S
• Concept
• Techniques and methods
• Barriers for the implementation
• On-site evaluation
Takt Time and Line Balancing
• One Piece Flow
• Takt Time concept
• Line balancing methodology
Cellular Manufacturing and Standard Work
• The Manufacturing Cell concept
• Types of cells
• Application methodology
• Understanding standard work
• On-site evaluation
KANBAN / HEIJUNKA
• Concept
• Techniques and methods
TPM & SMED
• Concept
• Techniques and methods
• Barriers for the implementation
Poka Yoke
• Concept
• Techniques and methods
Problem Solving
• Concept
• Techniques and methods
Kamishibai
• Concept
• Techniques and methods
Implementing Lean Manufacturing