Description
1. Objective:
Implementation of TPM principles based on its 8 pillars, including procedures, routines, and maintenance plans to increase productivity and quality, as well as meeting the requirements of Quality Management Systems and ISO 9001 standards for various companies in the metal-mechanic sector.
2. Methodology:
Utilizing the 8 pillars of TPM focused on lean manufacturing principles.
3. Deliverable:
Improvement in base efficiency indicators in productivity.
TPM Metrics
Goals
Benefits
Financial impact
OEE
Overall Equipment Effectiveness
90% or more is considered world-class
Machines run faster, more reliably, and with better quality
- Improves productivity
- Enhances quality
- Increases production
MTBF
Mean Time Between Failures
The longer, the better
Downtime is less frequent
- Reduces idle time
- Increases production
MTTF
Mean Time To Failure
The shorter, the better
Repairs are fewer and quicker
- Reduces repair hours
- Lowers spare parts costs
4. Benefits:
✅ Improved equipment efficiency
✅ Better equipment reliability and availability
✅ Reduced maintenance costs
✅ Reduced costs of rework and reprocessing
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